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The Secrets of the Diabolical Ironclad Beetle’s Almost Unsquishable Strength

Researchers hopped in a Toyota Camry and drove over the beetle twice…for science—and it survived

A diabolical ironclad beetle can withstand the crushing force of 39,000 times its own body weight. (Purdue University/Erin Easterling)
smithsonianmag.com

The diabolical ironclad is not a notorious Civil War-era battleship, but a flightless inch-long beetle that thrives on the United States’ west coast. While most beetles only live for a few weeks, a diabolical ironclad can live for seven or eight years, in part because it outer shell is so peck-, crunch- and squash-proof. Now, a new study has unraveled what makes the beetle so buff, Katherine J. Wu reports for the New York Times.

The paper, published on October 21 in the journal Nature, shows how the beetle’s exoskeleton uses internal layers, tight joints and overall near-indestructable shape to give it both toughness and flexibility under pressure. And by studying the beetle’s strategy’s, engineers may be able to apply the same techniques to synthetic materials used in aircraft and construction.

“These beetles are doing the beetle-equivalent of living for 1,000 years,” says Max Barclay, the Natural History Museum in London’s curator of beetles who wasn’t involved in the new study, to the Guardian’s Nicola Davis. “So they have to protect themselves against risk in a way that shorter-lived creatures don’t.”

While many beetles are rounded on top, the diabolical ironclad is flat and low to the ground, University of California, Irvine, materials scientist David Kisailus tells Science News Maria Temming. That makes it hard to squish, since the pressure is distributed over the whole shell. Compression experiments conducted by Kisailus and colleagues showed that the exoskeleton held up against up to the crushing force of 39,000 times the beetle’s body weight.

A cross section shows the puzzle piece-shaped joint that's among the keys to the insect's incredible durability. (Jesus Rivera / UCI)

Getting run over by a car only exerted about two-thirds of that force on the beetle’s back, according to a statement. The researchers recorded the sedan experiment on video in 2015, capturing two rounds of a Toyota Camry driving directly over a diabolical ironclad beetle in a parking lot.

“Yeah, it’s still alive,” University of California, Riverside materials scientist Jesus Rivera, the first author on the paper, said in the video reviewed by the New York Times after one pass by the car. “It’s playing dead. But it’s still alive.”

The exoskeleton is also made of a super tough, layered material. The rock-hard shell has long plagued entomologists who can’t use their normal stainless-steel pins to mount the beetles in collection boxes. In order to pin up a beetle, insect collectors first need to drill holes in the shell where they want to put a pin, Matt Simon reports for Wired. The protein-rich layering of the exoskeleton seems to boost toughness because the layers can crackle and separate individually, without the entire shell breaking at once, per the Guardian.

The layers also work to distribute stress over the joints where different parts of the exoskeleton come together.

“You can imagine the beetle’s exoskeleton almost like two halves of a clamshell sitting on top of each other,” Kisailus tells Science News. The top piece and bottom piece join together like the two sides of a zipper, each piece zig-zagging into the other.

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