How Lego Is Constructing the Next Generation of Engineers
With programmable robots and student competitions, Lego is making “tinkering with machines cool again”
- By Franz Lidz
- Smithsonian magazine, May 2013, Subscribe
(Page 2 of 4)
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In Danish, Lego is pronounced LEE-go. In English, the construction craze that has gripped the civilized world is pronounced LEEgoMAINia. An Italian artist painstakingly re- created the works of old masters in Legos, including da Vinci’s Mona Lisa and Vermeer’s Girl With a Pearl Earring. A Chicago artist has designed Lego mini-scale sets of the White House, the Sydney Opera House and 15 other eminent edifices. Others have gone to extraordinary lengths to assemble the world’s largest Lego bridge (122 feet), the world’s longest Lego train track (4,923 feet) and the world’s tallest Lego tower (106 feet, seven inches; 450,000 bricks). It would take 40 billion eight-stud Lego bricks to build a stack to the moon, though no one has yet attempted this.
Not only does every significant new NASA spacecraft and mission now beget its own Lego model, but astronauts aboard the International Space Station have built them in orbit. There are Lego Darth Vader clocks, Lego Ninjago video games and a Lego Quidditch match. A year from now the animated adventure film LEGO: The Piece of Resistance is due in theaters. Featuring characters voiced by Will Ferrell and Morgan Freeman, the cartoon promises to be a real, ahem, blockbuster. At last count, four of the top 10 children’s chapter books on the New York Times best-seller list were from Lego. One of them, The Lego Ideas Book, carries the tag line “Unlock Your Imagination.”
Imagination is what has guided Lego from its founding in 1932 by Ole Kirk Kristiansen, a Geppetto-like carpenter with a small workshop in Billund, a rural hamlet in Jutland with the topography of a pancake. In a bid to beat the Great Depression, Kristiansen started making brightly colored wooden cars and pull-along ducks. Having concluded that his toy company needed a more evocative name than Billund Maskinsnedkeri, he truncated the expression leg godt, Danish for “play well.’’ In a fortuitous coincidence, Lego means “I put together” in Latin.
Lego, as understood by most adults, began in 1949, shortly after Kristiansen bought Denmark’s first injection-molding machine and began cranking out toys with some plastic parts. According to Lego legend, he happened upon some hollow, British-made blocks called Kiddicraft, which inspired his own Automatic Binding Bricks, the forerunner of the Lego brick. The design breakthrough was a studs-and-tubes mechanism that allowed the bricks to snap together, hold fast and yet somehow come easily apart. “Legos are the ultimate symbols of Danish character,” Niels Pugholm says. “They’re unassuming little objects that depend on logic and geometry. Perhaps because Denmark has so few natural resources, ingenuity is treasured.”
In 1958—the year of Kristiansen’s death—Lego patented its click-fit technology, which the company calls “clutch power.” The key is precision engineering; the tolerance of Lego’s Danish Modern prongs is one-fiftieth of a millimeter, ten times finer than a human hair. Over the next half-century Lego became one of the world’s most beloved toys. Roughly half the parents on the planet have been woken up by a disturbance in the middle of the night, dashed groggily into their kid’s bedroom and stepped barefoot on a Lego brick.
“Children are fantastic little creatures,” Mads Nipper, the company’s marketing chief , has said. “Next to drunk people, they are the only truly honest people on earth.” As the millennium approached, Lego exploited that honesty by going on a branding bender. The family-run firm made forays into children’s clothing, baby products, jewelry, video games and theme parks.
But something was rotting in the state of Denmark. By 2004 Lego had made some blockheaded financial decisions and was on the brink of bankruptcy or a takeover by Mattel, the world’s biggest toy retailer. Kjeld Kirk Kristiansen, CEO and grandson of the founder, appointed former management consultant Jorgen Vig Knudstorp to replace him and rebuild Lego, brick by brick. Which Knudstorp did, cutting costs, laying off staff, halving development times, scrapping the software division and slashing product lines. Seemingly relegated to the Great Toy Attic in the Sky, Lego made a remarkable turnaround.
One line Knudstorp left untouched was Mindstorms, which began life 15 years ago in collaboration with the MIT Media Lab. “The original patent on our interlocking brick expired in 1975,” says Nipper. “The only way to continue differentiating ourselves from our competitors was through creativity.” And not necessarily Lego’s own creativity: The company has outsourced Mindstorms innovation to its hard-core fan base.
The relationship between Mindstorms and its enthusiasts had always been symbiotic. A couple of months after the debut of the robotics kit in 1998, Stanford University graduate student Kekoa Proudfoot reverse-engineered its proprietary microprocessors and posted the design secrets. Other hackers pounced on his findings, designed new software and operating systems, and shared performance tweaks with the rest of the Internet. While Lego’s management and legal team debated how to handle the breach, Nipper suggested that the company should encourage open-sourcing.
Suing the modders, he reasoned, might alienate Lego’s adult hobbyists, who accounted for nearly half of Mindstorms sales and were, essentially, willing to work for free. In the company’s new business paradigm, development should be fan-driven and fan-controlled, with very little oversight from Lego. So little that a “right to hack” was written into the Mindstorms software license. “We came to understand that limiting creativity is the opposite of our mission,” Nipper says. “Our goal is to foster inquiry and ingenuity.” The strategy paid off: Mindstorms became the best-selling product in Lego’s history.
In 2005, with the kit due for a design upgrade, Lego trolled through online forums and websites for adult fanboys willing to be part of a Mindstorms User Panel, or MUP. The four finalists—all sworn to secrecy—and Lego’s engineering brain trust spent 11 months swapping e-mails about everything from firmware to input ports. In return for their contributions, the MUPpets got paid in Legos. “It’s the best possible relationship,” says panelist Ralph Hempel, a professional engineer who specializes in embedded systems design. “Money would complicate the issue. There is no other brand in the world that I would consider doing similar work for at no charge. Getting advance copies of robotics kits is just icing on the cake for me.”
For the latest version of Mindstorms, Lego expanded its user panel to a dozen brickheads (the 12 Monkeys) and studied how kids interact with robotic toys. Camilla Bottke, the company’s senior marketing manager, says kids don’t view robots as objects as much as extensions of themselves, things with character and personalities. “I think that’s a great concept, right up until the child has to build the robot and program it,” offers Hempel. “That’s when the reality sinks in of how much thinking and tinkering goes into making a design work.”
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Comments (1)
Ha! My 4.5 year old son is building the Legomog =) http://shop.lego.com/en-CA/Mercedes-Benz-Unimog-U-400-8110 He can now count past 10 and follow instructions =)
Posted by Chris on May 7,2013 | 04:43 PM